順酐廠家告訴你順酐的工藝及用途。什么是順酐？順酐又稱順丁烯二酸酐，馬來酸酐，2,5-呋喃二酮等。斜方晶系無色針狀或片狀晶體。有強烈刺激氣味，溶于乙醇、乙醚和丙酮，難溶于石油醚和四氯化碳。與熱水作用而成馬來酸。主要用于不飽和聚酯樹脂、醇酸樹脂、農(nóng)藥馬拉硫磷、低毒農(nóng)藥4049、長效碘胺的原料。
Maleic anhydride manufacturers tell you the production process and use of maleic anhydride. What is maleic anhydride? Maleic anhydride is also known as maleic anhydride, maleic anhydride, 2,5-furanedione, etc. The orthorhombic system is a colorless needle or sheet crystal. It has strong pungent smell, soluble in ethanol, ether and acetone, but difficult to dissolve in petroleum ether and carbon tetrachloride. Maleic acid is formed by reaction with hot water. It is mainly used to produce unsaturated polyester resin, alkyd resin, malathion, 4049, iodoamine.
順酐的工藝
Production process of maleic anhydride
1、苯氧化法
1. Oxidation of benzene
苯氧化為順酐是在催化劑存在下進行的。常用催化劑的活性組分均為釩的氧化物（見金屬氧化物催化劑），為抑制苯被完全氧化，常加入鉬、磷、鈦、鎢、銀及堿金屬等元素的氧化物為添加劑，并采用低比表面的惰性物質(zhì)為催化劑載體，如α－氧化鋁、剛玉等。反應在常壓下進行，溫度350～400℃。工藝過程由苯的氧化，順酐的分離和提純兩大部分組成（見圖）。苯蒸氣和空氣能形成爆炸混合物，所以進入反應器的混合氣中，苯的濃度應在爆炸極限之外，一般為1%～1.4%(摩爾)。苯氧化為強放熱反應，工業(yè)上常采用列管式固定床反應器，有很大的傳熱面，管外為冷卻系統(tǒng)，反應熱可用于產(chǎn)生高壓蒸汽。離開反應器的氣體中含順酐約1%（摩爾）,用冷卻的辦法可將其中所含一半左右的順酐冷凝為液體，其余部分則用吸收法回收。吸收劑用水或惰性有機溶劑，大多數(shù)工廠采用的是水。所得到的吸收液是順丁烯二酸的水溶液，濃度35%～40%(質(zhì)量)，需用共沸溶劑（例如二甲苯、苯甲醚）進行脫水，把酸重新轉化成酸酐。脫水也可在膜式蒸發(fā)器中進行。粗酐經(jīng)減壓精餾可得成品。以苯計算，整個過程的順酐收率為92%～96%（質(zhì)量）。
The oxidation of benzene to maleic anhydride is carried out in the presence of catalyst. The active components of the commonly used catalysts are vanadium oxides (see metal oxide catalysts). In order to inhibit the complete oxidation of benzene, oxides of molybdenum, phosphorus, titanium, tungsten, silver and alkali metals are often added as additives, and inert substances with low specific surface area are used as catalyst carriers, such as α - alumina and corundum. The reaction was carried out under normal pressure at 350-400 ℃. The process consists of oxidation of benzene, separation and purification of maleic anhydride (see Figure). Benzene vapor and air can form explosive mixture, so the concentration of benzene in the mixture gas entering the reactor should be outside the explosion limit, generally 1% - 1.4% (mole). Benzene oxidation is a strong exothermic reaction. The tubular fixed bed reactor is often used in industry. It has a large heat transfer surface and a cooling system outside the tube. The reaction heat can be used to generate high pressure steam. About 1% (mole) of maleic anhydride is contained in the gas leaving the reactor. About half of the maleic anhydride in the gas can be condensed into liquid by cooling, and the rest can be recovered by absorption method. Absorbent water or inert organic solvents, most plants use water. The absorption solution obtained is an aqueous solution of maleic acid with a concentration of 35% - 40% (mass). The azeotropic solvent (such as xylene and anisole) is used for dehydration to convert the acid into anhydride again. Dehydration can also be carried out in membrane evaporator. The crude anhydride can be obtained by vacuum distillation. The yield of maleic anhydride in the whole process is 92% - 96% (mass).
2、C4烴氧化法
2. C4 hydrocarbon oxidation
正丁烷與丁烯均含有與順酐相同的碳原子數(shù)，是順酐的理想原料。由于正丁烷較其他原料低廉，用正丁烷更為有利。其流程與苯氧化法基本相同，催化劑為釩-磷-氧體系，添加劑有鐵、鉛、鋅、銅、銻等元素的氧化物。可用固定床反應器或用流化床反應器，反應溫度約400℃。正丁烷-空氣混合物中正丁烷濃度為1.0%～1.6%(摩爾)。整個過程的順酐收率按正丁烷計約為50%。由于C4烴氧化的選擇性較低,因此設備投資較以苯為原料時為高，且后加工不能采用部分冷凝，而必須將反應氣體中的順酐全部用吸收法回收，從而使能耗加大。但由于正丁烷比苯便宜，而且苯毒性大。因此，以正丁烷為原料是有吸引力的，對本法所用催化劑的改進工作，各國都在大力進行中。
Both n-butane and butene have the same carbon atom number as maleic anhydride, so they are ideal raw materials for maleic anhydride production. Because the price of n-butane is lower than other raw materials, it is more advantageous to use n-butane. The process is basically the same as that of benzene oxidation, the catalyst is vanadium phosphorus oxygen system, and the additives are iron, lead, zinc, copper, antimony and other elements. Fixed bed reactor or fluidized bed reactor can be used, and the reaction temperature is about 400 ℃. The concentration of n-butane in n-butane air mixture was 1.0% - 1.6% (mol). The yield of maleic anhydride is about 50% in n-butane. Due to the low selectivity of C4 hydrocarbon oxidation, the equipment investment is higher than that with benzene as raw material, and partial condensation can not be used in the post-processing, but all maleic anhydride in the reaction gas must be recovered by absorption method, so as to increase energy consumption. However, n-butane is cheaper than benzene, and benzene is more toxic. Therefore, it is attractive to use n-butane as raw material. The improvement of catalyst used in this method is being vigorously carried out in various countries.
順酐的用途
Application of maleic anhydride
順酐主要用于不飽和聚酯樹脂、醇酸樹脂、農(nóng)藥馬拉硫磷、低毒農(nóng)藥4049、長效碘胺的原料。也是涂料、馬來松香、聚馬來酐、順酐-苯乙烯共聚物的共聚單體，也是油墨助劑、造紙助劑、增塑劑、酒石酸、富馬酸、四氫呋喃等的有機化工原料。
Maleic anhydride is mainly used to produce unsaturated polyester resin, alkyd resin, malathion, high efficiency and low toxicity pesticide 4049, and long-acting iodoamine. It is also the comonomer of coating, maleic rosin, polymaleic anhydride and maleic anhydride styrene copolymer. It is also an organic chemical raw material for the production of ink auxiliaries, papermaking auxiliaries, plasticizers, tartaric acid, fumaric acid, tetrahydrofuran, etc.
